We design, supply and start up your foundry: from foam pattern to finished casting, with installation and training.
Fenix-Dilbar · automated line
A Modern Technologies mini-plant is equipment, installation, staff training and support after start-up, all in one contract. Within 2–3 months of delivery you cast iron, steel, bronze or aluminum yourself instead of buying castings elsewhere. Two technologies: lost foam casting (LFC, Russian ЛГМ) and the V-process, also called vacuum-film molding (Russian ВПФ). Equipment from $60,000 (FENIX molding lines), mini-plants from $98,500; 10–50 tonnes a month, payback in 8–12 months.
Engineering company · headquarters in Dubai · production in China
Four standard configurations. The scope of supply scales to your output: flasks and furnaces are added as modules, with no need to rebuild the shop.
All configurations and scope of supplyDelivery is quoted separately depending on the location.
FENIX are the moulding lines for V-Process and LFC, the heart of a foundry section: installed as part of a mini-plant or into an existing shop. Five models, from a laboratory unit to a fully automated carousel line; full specifications on modernfeniks.com.
All FENIX models
laboratory model Fenix-Laborator 420 × 360 mm work area 10 kW power For trials, laboratory tasks and single castings before production launch. from $30,000 Open on modernfeniks.com 
mechanical model Aylin‑2026 800 × 720 mm pattern size 16 kW power Mechanical model: forms up to two tooling sets at once; supports LFC and V PROCESS. from $60,000 Open on modernfeniks.com 
published parameters Diana‑2026 1200 × 900 mm pattern size 20 kW power Large cartridges and a sand-circulation/cooling block; available CAD materials show V PROCESS. from $120,000 Open on modernfeniks.com 
industrial line Fenix.Farrukh‑2026 22 × 12 m installation area 45 kW power Up to 10 flasks; layout and sand circulation/regeneration are defined per project. from $330,000 Open on modernfeniks.com 
automated line Fenix-Dilbar 30 × 16 m installation area 60 kW power A fully automated carousel line; continuous cycle is confirmed. from $650,000 Open on modernfeniks.com Published parameters and prices are a baseline; configuration and final cost are defined from the technical specification.
The white shop for foam patterns and the black shop for casting come as one package: semi-automatic pattern machines, monoblock flasks, melting furnaces, annealing furnaces, a shot-blasting unit, paint mixers, drying cabinets and a laboratory. The equipment is compact, so no major construction is needed.
The MT-400, MT-600 and MT-800 semi-automatic machines sinter foam patterns of any geometry in a single cycle. In our blowing unit, pressure builds in the hopper rather than in the gun: the molds are simpler and cheaper, and the operator needs no special skill.
Our engineers assemble the line at your site and train your team on the whole cycle: foam patterns, molding, melting, pouring, shake-out and sand regeneration. It takes 2–3 months from delivery to the first casting.
Warranty and service, advice on operation and upgrades, and help with sales: we pass on orders from our sites in the CIS, Turkey and the Gulf states, and supply raw materials directly, with no middlemen.
A polystyrene copy of the part is molded in dry sand and gasifies as the metal is poured.
A heated film hugs the pattern, the flask is filled with dry sand and the shape is held by vacuum.
Besides turnkey foundry mini-plants, we supply metal processing lines, casting services, CNC machining and waterjet cutting, oil and gas instrumentation, innovative production lines and engineering support. Below are all the solutions with a short description of each.
Other solutions · 49The equipment is installed and running in Baku, Bursa and Bryansk: castings, sites and signed memoranda.
Projects and gallery
It is a compact production complex making 10–50 tonnes of castings a month: a white shop where foam patterns are made, and a black shop where molding, melting and pouring take place. The plant needs no major construction and fits even a small industrial building, so rent and site preparation cost very little.
White-shop equipment (MT-400, MT-600 and MT-800 semi-automatic machines with pre-expansion, the blowing unit, drying cabinets), black-shop equipment (monoblock flasks with sand filling, vibration compaction, vacuum and sand regeneration, melting furnaces, annealing furnaces, shot-blasting units, paint mixers and a laboratory), installation, staff training, and warranty and post-warranty service.
FENIX molding lines start from $60,000 (Aylin‑2026; the FENIX‑Laborator laboratory unit is $30,000). Turnkey mini-plants start from $98,500. Standard configurations: lost foam 10 t/month for $130,000, lost foam 20 t/month for $260,000, lost foam 30 t/month for $390,000, mechanized V-process 40–50 t/month for $390,000; delivery is quoted separately depending on the location. Payback is 8–12 months: scrap metal is turned into finished products at a profit of $1 to $6 per kilogram.
The equipment is manufactured in China and the project is run from our headquarters in Dubai. Delivery is quoted separately depending on the location. On your site our engineers install the line and train your staff from scratch: pattern making, molding, melting, pouring, shake-out and sand regeneration. It takes 2–3 months from delivery to the start of production.
Lost foam pays off on parts with complex geometry and on series work: the polystyrene pattern needs no parting line and no cores, so tooling is cheaper. The V-process is chosen where accurate geometry, a clean surface and large castings matter: the simplified horizontal line takes flasks up to 1400×1400 mm and produces castings of up to 0.5–1 tonne per cycle. Both technologies handle iron, steel and non-ferrous metals; we match the configuration to your product range.
Tell us what you plan to cast and in what volume. We will work out the package, the price and the delivery schedule, and get back to you within one business day.
