Continuous-Cast Billet Mini-Plant

Turnkey mini-plant for producing billets in a mold

• Modern Technologies Modern Technologies is an engineering company specializing in producing steel billets (slabs, blooms) by the continuous steel casting (CSC) method. This is a comprehensive solution for launching a modern, cost-effective steel billet production line, ready to operate after installation. What we offer: A compact, efficient solution for producing metal billets. A fully complete equipment package: mold, melting furnace, conveyors, feed lines, and quality control. Fast installation and production start-up.

Billet production in the mold

Our advantages:

• Full cycle from scrap metal to the finished ball
• Low production cost
• Minimal staffing
• High margin
• Fast payback
• Turnkey for $1,000,000

Technical and economic indicators:

• Output: 300⁠-⁠500 tonnes of finished product a month.
• Investment required: $1,000,000.

Main process stages: Billet preparation: Cutting metal bar stock into sized billets using a saw. Heating: Fast, efficient induction heating of the billets to forging temperature. Forming: Forging the billets to give them the required shape and mechanical properties. Heat treatment: Quenching and tempering (heat treatment) with subsequent controlled cooling to achieve the specified hardness and strength. Quality control: Checking the finished product’s parameters against the standards.

Finished billets:

Finished billets

Advantages of the mini-plant:

• Lower production costs and energy consumption.
• Ability to produce billets from different metals.
• Compact footprint, suited to small workshops.
• Process automation and quality control at every stage.

We offer:

• Turnkey equipment supply.
• Consulting on line start-up and commissioning.
• Service support and staff training. Start producing billets today. The mini-plant pays for itself quickly.