Brushless Motor Spindle

Brushless Motor Spindle

Drilling and milling small-diameter holes (under 2.0 mm) with excellent surface finish. The HES series of spindles lets you use existing equipment for a much wider range of operations.

HES510 Series

• Max. 50,000 rpm. Max. power 250 W. High-speed machining, with no rotation of the machining center’s main spindle
• Spindle runout within 1 μm
• Minimal spindle expansion. Collet chuck max. dia. 6.0 mm. Collet chuck (a high-precision type is also available) CHK-4.0AA
• Extended operation to prevent motor overheating. LA-0201 air line kit
• A wide range of tapers available: BT, NT, IT, CAT, ST32, HSK A
• Built-in emergency disconnect cord. If the machine’s main spindle rotates by mistake, the emergency connector on the motor is designed to disconnect Example ⟨BT40⟩ combination

1. Code No.;1946;Model;HES510-BT40;Description;Motor spindle
2. Code No.;91599; Model;CHK-4.0AA; Description;Collet chuck
3. Code No.;9248; Model;EMCD-810⁠-⁠4M; Description;4 m motor cord
4. Code No.;9776; Model;---; Description;Control unit (230V)
5. Code No.;1541; Model;AL-0201;Description;Air line kit

Example ⟨BT50⟩ combination

1. Code No.;1946;Model;HES510-BT50;Description;Motor spindle
2. Code No.;91599; Model;CHK-4.0AA; Description;Collet chuck
3. Code No.;9248; Model;EMCD-810⁠-⁠6M; Description;6 m motor cord
4. Code No.;9776; Model;---; Description;Control unit (230V)
5. Code No.;1541; Model;AL-0201;Description;Air line kit

HES510 Wiring Diagram

Dry, clean, regulated air is required to operate the HES510 motor and spindle. Refer to the diagram to select the appropriate components. The LA-0201 air line kit supplies clean air to the control unit through a filter and regulator.

HES510-BT30/NT30(M)

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Chuck nut
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;1943;Model;HES510-BT30;Weight;2.2 kg
2. Code No.;1944; Model;HES510-NT30;Weight;2.2 kg
3. Code No.;1945; Model;HES510-NT30M;Weight;2.2 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES510-BT40/NT40(M)/CAT40/IT40

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Chuck nut
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;1951;Model;HES510-BT50;Weight;5.0 kg
2. Code No.;1952; Model;HES510-NT50;Weight;5.4 kg
3. Code No.;1953; Model;HES510-NT50M;Weight;5.4 kg
4. Code No.;1954; Model;HES510-CAT50;Weight;5.0 kg
5. Code No.;1955; Model;HES510-IT50;Weight;5.0 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES510-BT50/NT50(M)/CAT50/IT50

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Chuck nut (K-265)
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;1946;Model;HES510-BT40;Weight;2.3 kg
2. Code No.;1947; Model;HES510-NT40;Weight;2.4 kg
3. Code No.;1948; Model;HES510-NT40M;Weight;2.4 kg
4. Code No.;1949; Model;HES510-CAT40;Weight;2.5 kg
5. Code No.;1950; Model;HES510-IT40;Weight;2.5 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES510-ST32 (straight type)

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;9197;Model;HES510-ST32;Weight;2.4 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES510-HSK A63

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;1956;Model;HES510-HSK A63;Weight;2.7 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES510-HSK A100

Max. power;Motor speed; Spindle runout 250 W;5000⁠-⁠50000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Wrench (12 x 14) - 2 pcs The motor cord is sold separately

1. Code No.;1957;Model;HES510-HSK A100;Weight;4.4 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠0.6mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

E3000 Control Unit

• Max. 50,000 rpm (HES510). Max. power 250 W (HES510)
• External input/output control signal. External input: motor rotating/stopped, error reset, rotation direction, motor speed settings, etc. External monitor: motor current, error, warning, rotation pulse, etc. Parameter settings: max. motor speed setting, motor speed lock
• LED load meter: continuous load zone, intermittent load zone, overload
• AC 100⁠-⁠240V for international use
• Parameter setting. Lets you set the maximum motor speed for the allowed motor speed via the parameter settings
• Cooling air supply for the main spindle. Airflow volume 30 L/min (0.25⁠-⁠0.3 MPa) Motor speed; Power supply;Max. power;Power consumption; Weight 5000⁠-⁠50000 min;AC100~240V;250W(HES510);AC 1.8A;2.8kg

Standard equipment - Accessories

• 2m power cord
• Air hose with filter
• Reducer
• Air plug (included)
• Convector cover (included)
• Bracket
• Power cord clamp
• Screw
• Rubber gasket
• Fuse (T6.3AL) 250V - 2 pcs

HES810 Series

• Max. 80,000 rpm. Max. power 350 W. High-speed machining, with no rotation of the machining center’s main spindle
• Spindle runout within 1 μm
• Collet chuck max. diameter 4 mm. Collet chuck CHK-4.0
• A wide range of tapers available: BT, NT, IT, CAT, ST32, HSK A63
• Emergency disconnect cord included. If the machine’s main spindle rotates by mistake, the emergency connector on the motor is designed to disconnect Case Studies

Example ⟨BT40⟩ combination

1. Code No.;9199;Model;HES810-BT40;Description;Motor spindle
2. Code No.;91440; Model;CHK-4.0; Description;Collet chuck
3. Code No.;9248; Model;EMCD-810⁠-⁠4M; Description;6 m motor cord
4. Code No.;8445; Model;---; Description;Control unit (230V)
5. Code No.;1541; Model;AL-0201;Description;Air line kit

HES810 Wiring Diagram

Dry, clean, regulated air is required to operate the HES810 motor and spindle. Refer to the diagram to select the appropriate components. The LA-0201 air line kit supplies clean air to the control unit through a filter and regulator.

HES810-BT30

Max. power;Motor speed; Spindle runout 350 W;20000⁠-⁠80000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Chuck nut (CHN-A)
• Wrench (8 x 5), (9 x 11), 1 pc each The motor cord is sold separately

1. Code No.;9198;Model;HES810-BT30;Weight;2.0 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠4.0mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

HES810-BT40/NT40

Max. power;Motor speed; Spindle runout 350 W;20000⁠-⁠80000 min; within 1 μm

Standard equipment - Accessories

• 4.0mm collet chuck (CHK-4.0)
• Chuck nut (CHN-A)
• Wrench (8 x 5), (9 x 11), 1 pc each The motor cord is sold separately

1. Code No.;9199;Model;HES810-BT40;Weight;2.2 kg
2. Code No.;9200;Model;HES810-NT40;Weight;2.3 kg

Optional

• Collet chuck (CHK group) diameter 0.5⁠-⁠4.0mm
• Motor cord (EMCD-810) - Length 4m/6m/8m

E3200 Control Unit

• Max. 80,000 rpm (HES810). Max. power 350 W (HES810)
• External input/output control signal. External input: motor rotating/stopped, error reset, rotation direction, motor speed settings, etc. External monitor: motor current, error, warning, rotation pulse, etc. Parameter settings: max. motor speed setting, motor speed lock
• LED load meter: continuous load zone, intermittent load zone, overload
• AC 100⁠-⁠240V for international use
• Parameter setting. Lets you set the maximum motor speed for the allowed motor speed via the parameter settings
• Cooling air supply for the main spindle. Airflow volume 30 L/min (0.25⁠-⁠0.3 MPa) Motor speed; Power supply;Max. power;Power consumption; Weight 1000⁠-⁠80000 min;AC100~240V;350W(HES810);AC 1.8A;2.8kg

Standard equipment - Accessories

• 2m power cord
• Air hose with filter
• Reducer
• Air plug (included)
• Convector cover (included)
• Bracket
• Power cord clamp
• Screw
• Rubber gasket
• Fuse (T6.3AL) 250V - 2 pcs

AL-0201 (for 6 mm diameter hose)

• The AL-0201 is a clean air supply unit. Dust and moisture in the air are removed by the first-stage filter, and the regulator provides a precise, stable air supply to the control unit Standard equipment - Accessories
• Air filter
• Air regulator
• Air pressure gauge
• Air on/off valve
• Tubing hose (K/275) - 2m

0.3 μm mesh filter

Code No.;1541;Model;AL-0201

EVCD-810-4m-6m-8m

• Standard equipment - Accessories 4mm diameter air cooling hose, reducer, plug 4 m

Code No.;9248;Model;EMCD-810⁠-⁠4M

6 m

Code No.;9249;Model;EMCD-810⁠-⁠6M

8 m

Code No.;9250;Model;EMCD-810⁠-⁠8M