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Hot forging mini-plant A fully automated line for producing forged items by hot bulk forging
The complex delivers the full metal processing cycle, from feedstock loading to finished product ✔ High output: 10-13 pcs/min ✔ Billet diameter: 8-32 mm ✔ Cross-section reduction: <75% per pass ✔ Automation level: 95% of processes
Advantages of the technology Hot forging delivers high metal density, no defects, and superior mechanical properties in the finished items compared with other forming methods
- Production cycle
- Billet loading
The YD-60 automatic loader ensures uninterrupted metal feed Induction heating The 200 kW high-frequency furnace heats the billets to forging temperature Preliminary forging The cross-wedge rolling mill forms the preliminary shape Transport An industrial robotic arm moves parts between operations Final forging The 120-tonne press performs the final forming of the item Unloading the finished product The finished item is sent for cooling and quality control
◉Equipment package Equipment list
| No. | Equipment name | Qty | Unit | Unit price | Total |
|---|---|---|---|---|---|
| 1 | YD-60 automatic loader. Uninterrupted feed of billets 8-25 mm in diameter | 1 | pc | $14,285 | $14,285 |
| 2 | 200 kW high-frequency furnace. Induction heating to forging temperature | 1 | pc | $18,857 | $18,857 |
| 3 | YD46-300 cross-wedge rolling mill. With a die set, output 10-13 pcs/min | 1 | pc | $26,857 | $26,857 |
| 4 | Industrial robotic arm. 3-axis, 1400 mm radius, 5 kg payload | 1 | pc | $19,285 | $19,285 |
| 5 | 120 t press. Hydraulic press for final forming | 1 | pc | $20,714 | $20,714 |
| TOTAL | $100,000 |
Delivery included To the customer’s site
Commissioning Full scope of work included
Training For the customer’s staff
YD-60 automatic loader Technical specifications
Purpose The YD-60 automatic loader is designed for uninterrupted feeding of metal billets into the production line. The unit delivers a stable feed of feedstock at the set speed and with precise positioning ✔ Automatic feed with no operator involvement ✔ Precise positioning high repeatability
Technical parameters
- Model. Series of automatic loaders for forging production, YD-60
- Motor power. Energy-efficient, speed-adjustable drive, 250 W
- Billet diameter. Working range of round billet diameters, 8-25 mm
- Output height. Optimal height for integration with the heating furnace, 1050 mm
- Output direction. Flexible setup for the line layout, Left/Right
- Equipment cost. $14,285
Heating furnace and rolling mill Technical specifications
200 kW high-frequency furnace An induction furnace for quickly heating metal billets to hot forging temperature (1100-1250°C). The induction heating principle ensures even heating and high energy efficiency.
- 200 kW power
- Max. temperature 1250°C
- Heating time 30-60 sec
- Cost $18,857
YD46-300 rolling mill A cross-wedge rolling mill for preliminary forming of billets by rotary forging. The technology delivers high output and uniform metal deformation.
- Motor power 15 kW
- Rotation speed 17 rpm
- Output 10-13 pcs/min
- Max. diameter 32 mm
- Equipment weight 3.5 t
- Cost (with dies) $26,857
YD-S3G5 industrial robotic arm Technical specifications
Purpose The industrial robotic arm automatically moves heated billets and semi-finished parts between operations in the production cycle. It removes manual labor from hazardous zones and delivers high positioning accuracy.
- Safety; works in hazardous zones
- Accuracy; ±0.1 mm repeatability
- Speed; Cuts cycle time by 30%
- Reliability; MTBF > 50,000 hours
- Equipment cost $19,285
Technical parameters
- Model. 3-axis industrial manipulator, YD-S3G5
- Number of axes. Three degrees of freedom for an optimal path, 3
- Maximum radius. Working coverage zone, 1400 mm
- Payload. Maximum weight of parts moved, 5 kg
- Positioning accuracy. High repeatability for precise forging, ±0.1% mm
- Equipment cost. $135,000
120-tonne press Technical specifications
Purpose The hydraulic press is designed for the final forming of forged items. It delivers high force and precision when hot bulk forging
- High forming force
- Precise positioning
- Adjustable parameters
- High output
- Equipment cost $20,714
Technical specifications
- Rated force. Maximum forming force, 1000 kN (100 t)
- Rated force stroke. Working stroke at maximum force, 10 mm
- Slide stroke. Full stroke of the working element, 140 mm
- Stroke rate. Maximum operating speed, 38 strokes/min
- Max. shut height. Distance between the bed and the slide, 320 mm
- Height adjustment. Shut-height adjustment range, 100 mm
- Bed size. Front-back x Left-right, 710x1100 mm
- Slide size. Front-back x Left-right, 420x560 mm
Production cycle diagram Process Loading Billets The YD-60 automatic loader feeds metal billets 8-25 mm in diameter Heating Induction The 200 kW high-frequency furnace heats the billets to 1100-1250°C in 30-60 sec Forging Rolling mill The YD46-300 cross-wedge rolling mill forms the preliminary shape of the part Transport Robot The YD-S3G5 manipulator moves the heated billet from the machine to the press Forming 120 t press The hydraulic press performs the final forming with a force of 100 tonnes Finished product Unloading The finished forged item is sent for cooling and quality control
FINANCIAL TERMS
Delivery and payment terms
Total project cost
$100,000 YD-60 automatic loader $14,285 200 kW high-frequency furnace $18,857 YD46-300 rolling mill (with dies) $26,857 Industrial robotic arm $19,285 120-tonne press $20,714 TOTAL $100,000 Included in the price Delivery to the site, commissioning work, staff training, technical documentation
Payment terms
50% deposit $50,000 when ordering the equipment Production start-up, procurement of components 50% before shipment $50,000 before the equipment ships Full readiness, packaging, delivery Delivery time 40 days After the deposit is received
What’s included in the price
Delivery to the site Commissioning Staff training Technical documentation Technical support Warranty service
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