EPS Foam Parts Mini-Plant

EPS foam parts mini-plant

• The Modern Technologies EPS foam parts mini-plant is designed for producing insulation blocks, sheets, packaging, architectural elements, and permanent formwork blocks at minimal cost, with flexible changes to the product range. The mini-plant suits construction companies, insulation manufacturers, packaging and architectural element producers, and businesses planning to enter the expanded polystyrene market with high margins and a low barrier to entry.

Specifications

• Output from 5 to 30 tonnes of expanded polystyrene a month (on request)
• Equipment semi-automatic and automatic machines with steam generators
• Molded item dimensions per project (up to 2000×1000×500mm)
• Item thickness 20⁠-⁠500 mm
• Automatic molding and steam fusion
• Energy-efficient equipment with low steam and electricity consumption

How it works

• Loading expanded polystyrene feedstock (pre-expansion)
• Molding blocks or items in molds with steam injection
• Drying and stabilizing the finished items
• Option for further machining for complex-shaped parts

Advantages

• A broad sales market
• Fast start-up and scalable production
• Minimal production costs with high profitability
• Flexibility to change the product mix for seasonal demand
• Simple to service and staff
• Compact footprint of 100⁠-⁠300 m²

Mini-plant equipment package

Foam wire-cutting machine

CNC foam milling machine

MT-600 semi-automatic machine with pre-expander and steam generator

Bead blowing unit

Automatic molding machine

Current product lines The most common types of molded foam products are:

• Thermal packaging (thermal containers) for chilled food, medicines (vaccines), and general EPS packaging
• Shaped parts, cradles,
• Packaging elements, transport inserts, and trays for appliances, furniture, instruments, and more
• Shoe-shaping inserts for storage.
• Patterns for metal casting (lost foam casting, LFC)
• Molded architectural decor elements: ceiling tiles, moldings, cornices, and more
• Structural construction products: including permanent expanded polystyrene formwork.
• Tourism and fishing goods (insulated - ice-fishing boxes).
• Soundproofing elements for vehicles and equipment.
• Safety parts and components: child car seats, sports helmets.

• Price
• from $110,500

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Sample finished products

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