Turnkey non-ferrous round bar production mini-plant
- Modern Technologies Modern Technologies is an engineering company specializing in developing and deploying modern industrial solutions in metallurgy and non-ferrous metal processing. The company offers the design, supply, and start-up of turnkey non-ferrous round bar production mini-plants, delivering the full process cycle - from feedstock to finished product. Our engineering solutions are focused on building compact, energy-efficient, high-tech production complexes for round bar in aluminum, copper, brass, bronze, and other non-ferrous metals.
The mini-plant is designed for: Producing round bar from non-ferrous metals, used across various industries. Main products:
- Aluminum round bar.
- Copper round bar.
- Brass round bar.
- Bronze round bar.
- Round bar in non-ferrous alloys.
- Billets for machining. The product is used in:
- Machine building.
- Power engineering.
- The aviation industry.
- Construction.
- Electrical engineering.
- Shipbuilding.
- Producing parts and components. The mini-plant delivers stable production of high-quality bar with precise geometric parameters.
The production process includes:
- Receiving and preparing the feedstock
- Melting the non-ferrous metal
- Melt cleaning
- Billet casting
- Billet heating
- Round bar rolling
- Cooling
- Cutting
- Packaging
The technology delivers round bar with high precision and a uniform metal structure.
Main equipment Feedstock preparation section
- Non-ferrous metal warehouse.
- Sorting equipment.
- Loading systems.
- Transport mechanisms.
- Storage systems. Purpose - preparing aluminum, copper, and alloys for melting .
Melting complex Includes:
- Induction furnaces.
- Crucible furnaces.
- Melting units.
- Temperature control system.
- Slag removal system. Main parameters:
- Aluminum melting temperature: 700-800°C.
- Copper melting temperature: 1100-1200°C.
- Bronze melting temperature: 1000-1100°C.
- Furnace capacity: 500 kg - 5 tonnes. The melting complex delivers high-quality melt.
Melt cleaning system Used for:
- Removing slag.
- Degassing.
- Filtration.
- Stabilizing composition. Equipment:
- Filters.
- Degassers.
- Flux systems. This ensures high metal quality.
Casting section Includes:
- Continuous casting machine.
- Horizontal casting.
- Semi-continuous casting.
- Molds.
- Cooling. The billet produced:
- Round.
- Square.
- Ingot.
Heating furnace Used to prepare the billet for rolling. Types:
- Gas furnace.
- Electric furnace.
- Induction furnace Heating temperature: :
- Aluminum: 450-500°C.
- Copper: 700-800°C.
- Brass: 600-700°C. Rolling mill Includes:
- Rolling stands.
- Roller tables.
- Gearboxes.
- Shears.
- Cooling bed.
- Cutting system. Purpose - forming round bar of the required diameter.
Cooling and cutting line
- Cooling bed.
- Saws.
- Shears.
- Conveyor.
- Packaging. Product length: 3-6 meters 6-12 meters.
Production capacity Small plant:
- 500-1,500 tonnes a month.
- Compact line.
- Minimal investment. Medium plant:
- 2,000-4,000 tonnes a month.
- Automated production. Large mini-plant:
- Up to 6,000 tonnes a month.
- Industrial scale.
Product range Round bar diameter:
- 10-30 mm.
- 30-60 mm.
- 60-120 mm. Metals:
- Aluminum.
- Copper.
- Brass.
- Bronze.
- Non-ferrous alloys. Power consumption Per tonne of product:
- Electricity: 300-500 kW.
- Water: 2-4 m³.
- Gas: as needed.
- Metal: 1.03 t. The water recirculation system ensures environmental safety.
Advantages of Modern Technologies solutions
- A full-cycle engineering company
- Turnkey design
- Modern technology
- Compact lines
- Energy efficiency
- High output
- Process automation
- Custom solutions
- Technical support
- Staff training
- Production start-up
Project delivery timeline
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Design: 2-3 months
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Equipment manufacturing: 4-6 months
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Installation: 3 months
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Commissioning: 1 month Total delivery time: 8-12 months
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Modern Technologies We build modern metallurgical complexes and engineering solutions for non-ferrous metal processing and industrial production. Modern Technologies - engineering, technology, and industrial development.
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