Rebar and Wire Rod Billet Mini-Plant

Mini-plant for producing billets for rebar, wire rod, angle, and channel

• Built for series production of long billets from non-ferrous and ferrous metals.

Specifications

• Output 200 tonnes a month on one shift (6 heats/shift)
• Billet sizes 50×60×1500, 60×70×1200, 80×90×1500, 140×150×1500, and others
• Materials iron, steel, brass, aluminum
• Can produce billets for rebar, channel, and angle

How it works

• Melting the metal and pouring into a chill mold or continuous casting
• Producing billets for further rolling or machining
• Using the billets in construction and machine building

Advantages

• High output at low production cost
• Can cast a wide range of sizes and shapes
• Fast payback thanks to high-volume production
• Suited to companies that want to set up their own billet production

Mini-plant equipment package

500 kg induction melting unit (2 units)

Laboratory unit for chemical analysis of metal heats

Mold (2 units)

Mold (2 units)

Casting ladle (4 units)

Ladle heater

Ingot molds (metal casting molds) (set)

• Price
• $260,000

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What’s included in the mini-plant price? 1️⃣ Process training We provide full training in foundry production , from feedstock preparation and molding through to final finishing of the items. Training is delivered in both theoretical and practical formats , so your staff can confidently work with the equipment. Our specialists will help you avoid common mistakes that can lead to scrap and higher costs. 2️⃣ Machine operator training Machine operators will receive detailed training in operating CNC equipment, mechanical units, and auxiliary systems. We will explain the main settings, operating modes, and maintenance of the machines , which minimizes equipment wear and extends its service life. Thanks to this training, your staff will be able to work efficiently, precisely, and safely . 3️⃣ Specialist training We will train key specialists, including process engineers, CNC operators, quality inspectors, and foundry workers , ensuring a high level of professionalism at every stage of production. Training covers working with materials, product quality control, and process optimization , helping to avoid process errors. As a result, your plant will run stably and without interruption , even as production volumes increase. 4️⃣ 1-year equipment warranty All equipment is covered by a 12-month warranty , including free repair of any faults. If technical problems arise during the warranty period, we will promptly supply replacement parts or repair the equipment . Our specialists will help resolve any issues that come up and keep your line running without interruption . 5️⃣ Technical support at start-up At the plant start-up stage, our engineers will help set up the production processes correctly and configure the equipment. We will carry out a detailed inspection of every unit , fix any issues, and show you how to work with each system. This avoids downtime and gets you to stable production faster . 6️⃣ Ramp-up to rated capacity After the equipment is started, we help tune all the operating parameters to reach the stated 150 tonnes of product a month . Our specialists will check process compliance and the quality of casting and machining to achieve maximum efficiency. We will also provide recommendations for further optimizing the production processes . 7️⃣ Ramp-up to maximum autonomy We do not just hand over the equipment - we help you build a fully self-sufficient operation . You will get access to all process instructions, operating know-how, and the contacts of vetted feedstock and component suppliers . This ensures minimal dependence on outside factors and maximum business profitability . 8️⃣ Supervised installation and setup Our specialists will come to the site, assemble the equipment, and carry out setup and a test run . We will check every unit and mechanism to confirm the plant is 100% ready to operate. Thanks to this, you don’t need to worry about technical issues - we take care of the entire installation process . 9️⃣ Ongoing technical support Even after production starts, we stay in touch and help you at every stage of operating the equipment . Our engineers provide advice on any question, help fix any faults, and modernize the production processes . This guarantees stable, uninterrupted operation of the mini-plant for its entire service life. P.S. Delivery is priced separately depending on location. You get not just equipment, but a fully ready business with support at every stage of start-up and growth! 🚀

About us Modern Technologies is an engineering company that organizes foundry businesses in Kazakhstan. Our goal is to develop local production, reduce dependence on imports, and supply the market with quality foundry products at competitive prices. We have many years of experience in international trade and importing products from China, Turkey, and Iran into Russia and Kazakhstan. Our main business lines have included:

• The automotive industry - supplying components and spare parts;
• Agriculture - equipment and spare parts for farm machinery;
• Special equipment - parts and assemblies for construction and road maintenance machinery. We also provided remote office services in China for working with suppliers, quality control of products, and organizing logistics. Our experience in international trade lets us understand market specifics, find the best solutions, and offer our clients favorable terms of cooperation.