| Output | 40-50 t/month of finished parts |
|---|---|
| Molding | lost foam (LFC), V-process, green sand |
| Metals | iron, steel, non-ferrous alloys (to project) |
| Flask sizes | up to 1000x1000x800 mm |
| Molding line | automatic |
| Melting | 500 kg thyristor induction furnace plus resistance furnace |
| Machining | CNC milling machine, lathe, vertical slotting machine, hydraulic press |
| Finishing | paint line and packing preparation |
| Quality control | metal analysis laboratory, pentane meter, viscometer |
| Floor area | from 500 m2 |
| Lead time | from 4 months after contract |
What this configuration gives you
A genuine turnkey solution. Casting and machining in one package: the plant ships a part ready to install, not a rough casting for someone else to finish.
Batch and small-batch production. Three molding routes - lost foam, V-process and green sand - cover both runs of hundreds of parts and one-off orders economically.
Lower unit cost through automation. The automatic molding line and the CNC machines take most of the manual operations out of the cycle.
Minimal dependence on subcontractors. Machining, painting and quality control happen on site, so lead times and quality no longer depend on outside shops.
Who it suits
- Companies that need finished parts for engineering, construction and equipment manufacturing.
- Businesses bidding for tenders and public contracts that favor locally produced goods.
- Existing machining plants closing the loop with their own foundry.
What is included
- Automatic molding line
- 500 kg thyristor induction furnace
- Resistance furnace
- PA-400 semi-automatic pattern machine with pre-expander
- Bead blowing unit
- Drying cabinet
- Dissolver for refractory coating
- Casting ladle
- Foam milling machine
- Hot-wire cutting machine
- Tumbling barrel
- Overhead dead-end shot blasting machine
- Bogie-hearth chamber electric furnace
- Laboratory unit for chemical analysis of heats
- Pentane meter
- Filter unit
- Viscometer
- Vertical slotting machine
- CNC milling machine
- Lathe
- Hydraulic press
- Foundry hand tools
- Personal protective equipment (PPE)
How the plant works
- Charge scrap or burden into the melting furnaces
- Mold on the automatic line and pour the molds
- Clean the castings and machine them on the CNC equipment
- Inspect, paint and pack
- Ship finished parts or pass them into further production
What the delivery includes
- Process training: from raw material preparation and molding through to finishing, in theory and in practice.
- Machine training: settings, operating modes and maintenance of the CNC and auxiliary equipment.
- Staff training for process engineers, CNC operators, quality inspectors and foundry workers.
- 12-month equipment warranty, including free repair of any faults.
- Process support at start-up: inspection of every unit and set-up of the production flow.
- Ramp-up to the rated output, with checks on casting and machining quality.
- Handover to full autonomy: process instructions and contacts of vetted material suppliers.
- Supervised installation: assembly, commissioning and a test run on your site.
- Ongoing technical support after production starts.
Delivery is quoted separately depending on the destination.
Frequently asked questions
How does this plant differ from the purely foundry configurations?
It ships a finished part rather than a casting. The package includes a CNC milling machine, a lathe, a vertical slotting machine, a hydraulic press, a paint line and packing preparation.
Which molding processes are available?
Three: lost foam, V-process and green sand. For each part you choose the one that gives the required accuracy at the lowest cost.
How long does start-up take?
From 4 months after the contract, including manufacture, delivery, supervised installation and staff training.
Request a quote
Send us a drawing or a photo of the part. We will work out the process, the plant configuration and the price.